Three-Dimensional simulation of metallic two-bar warp-knitted mesh based on loop structure geometry

Abstract

In order to predict the appearance and porosity of the metallic two-bar warp-knitted mesh, a three-dimensional (3-D) loop model was developed by some key points on loop, and then based on the model meso structure of mesh was simulated. Firstly, a two-dimensional (2-D) loop geometry in metallic warp-knitted mesh was established. The loop geometry was described on the basis of the yarn property effect to loop sharp. And the underlap geometry was taken as an arc. To describe the 2-D loop geometry, coordinates of key points called databases were established. Then databases in 2-D loop geometry were relocated through the loop offset by stress distribution. Secondly, the 3-D loop geometry was ensured according to the yarn diameter, the angle between loop plane and fabric plane as well as the type of loops (front bar loop or back bar loop), etc. Finally, the coordinates of databases were imported to TexGen software to simulate the 3-D meso structures of the metallic mesh. By comparing simulation images with actual fabrics, the 3-D loop geometry model was fitted well for metallic two-bar warp-knitted mesh. And the simulation results demonstrated that the predicted porosity of mesh was in good agreement with experimental values.