Three-dimensional shape measurement technique for hot and shiny forging

Abstract

For hot and shiny forging, rapid optical three-dimensional (3D) shape measurement can find the defects in time, improve manufacturing efficiency and reduce manufacturing cost. Optical 3D measurement of hot and shiny forging faces following three challenges. (a) Influence of blackbody radiation on the red band of visible light leads to saturation of captured fringe pattern. (b) Infrared band of blackbody radiation causes the camera to heat up. (c) Specular reflection of shiny forging leads to local saturation of captured fringe pattern. To address the above issues, we propose an effective optical 3D measurement scheme for hot and shiny forging in this paper. Firstly, the experiments demonstrate that the influence of blackbody radiation on visible light is concentrated in red light band and has no crosstalk in the blue light band, so we adopt blue light projection and blue light band-pass filter (BBF) to capture clear fringe pattern. Secondly, since the BBF cannot block the near-infrared component, we use an infrared light cutoff filter (ICF) to reduce the thermal effect of blackbody radiation. Finally, we analyze the Fourier transform (FT) spectrum of saturated fringe pattern caused by specular reflection, and propose an efficient Butterworth low-pass filtering (BLPF) method that does not require additional hardware, algorithm processing, and image assistance. The experimental results verify the effectiveness of the proposed scheme.