Three-dimensional numerical investigation of impact-freezing of tin drops on an incline using a phase field method

Abstract

Drop impact-freezing on an incline is omnipresent in nature and industrial applications like 3D (three-dimensional) printing, but most current research concentrates on the impact instead of the interaction between impact and freezing. This paper thus developed an OpenMP-paralleled phase field model to probe into the underlying physics in 3D printing conditions. The finite difference solution to the Cahn–Hilliard equation helps track the evolving liquid–gas interface, and the liquid fraction is defined over the whole computational domain to distinguish between solid and fluid. The model was first validated against two experiments, showing agreeable consistency. Then, it was applied to inclined impact without and with phase change. The effect of inclination angles was also examined. It was found that increasing inclination angles can extend contact time, and that solidification cannot retard the gravity-driven fluid flow down the incline at an inclination angle of 45° but can at an inclination angle below 30°. Besides, the retracting speed declines with increased inclination angles.