Three-dimensional mechanical characteristics analysis of double-shoulder tool joint under complex loads

Abstract

Taking a new type of special threaded drill pipe joint as the research object, a 3D nonlinear finite element model of the double-shoulder tool joint (DSJ) including the engage and retract groove structure is established by considering the factors of structural asymmetry and contact of each engaging surface. ABAQUS/Explicit finite element method (FEM) is used to study the stress and contact pressure distribution characteristics of the critical structure of DSJ under make-up torque and axial tension. The accuracy of the finite element model was verified by combining with a full-scale physical test, and the connection strength and sealing performance of DSJ are evaluated. The results show that the stress concentration occurs at the key structure of DSJ under the make-up torque. The geometry size and structural discontinuity at the transition fillet of the double-shoulder structure have a significant effect on the stress and contact pressure distribution on the shoulder. Under axial tension, the stress level and stress concentration area of the whole joint and the key structure change, especially in the thread section. The sealing performance on the shoulder decreases significant, while that of the thread section increases slightly. The test results are consistent with the finite element analysis findings, and this joint shows good mechanical properties, which can meet the design requirements of drilling tool manufacturers and provide data support for its optimal design and application.