Thin, binary liquid droplets, containing polymer: an investigation of the parameters controlling film shape

Abstract

For the fabrication of P-OLED displays, using inkjet printing, it is important to control the final shape resulting from evaporation of droplets containing polymer. Due to peripheral pinning and consequent outward capillary flow, a ring-like final shape is typically observed. This is often undesirable, with a spatially uniform film usually required. Several experimental studies have shown that binary liquid inks can prevent ring formation. There is no consensus of opinion on the mechanism behind this improvement. We have developed a model for the drying of thin, binary liquid droplets, based on thin-film lubrication theory, and we solve the governing equations to predict the final shape. White-light interferometry experiments are conducted to verify the findings. In addition, we present the results of a linear stability analysis that identifies the onset of an instability driven by a difference in surface tension. If the more volatile liquid is more abundant, an instability becomes increasingly likely.