Thickness debit effect and multi-factor coupling mechanism of Ni3Al-based single crystal alloy

Abstract

With the continuous development of aircraft engine generations, single-crystal alloy blades with more complex shapes and reduced wall thickness are urgently requested. However, the deteriorated performance associated with the wall thickness reduction has not been effectively resolved until now. In this research, the creep behavior of a [001]-oriented Ni3Al-based single crystal alloy with a thin-wall thickness was explored under the environment of 980 °C/220 MPa. A multi-factor coupling mechanism was proposed to explain the premature failure of the thin-walled specimen, providing a comprehensive understanding of the reasons behind the occurrence of the thickness debit effect. The study elucidated the influences of surface oxidation, the stress state of TCP phases, pore growth, and crack propagation on the creep performance. The findings serve as valuable theoretical references for the design and related research of future blade materials.