Abstract

Stoichiometry and temperature requirements are determined for combining the endothermic reduction of metal oxides (ZnO, Fe 2O 3, and MgO) with the exothermic partial oxidation of hydrocarbons (CH 4, n-butane, n-octane, and n-dodecane) in order to co-produce simultaneously metals and syngas in thermo-neutral reactions. Thermogravimetric and GC measurements on the combined reduction of ZnO and Fe 2O 3 with the partial oxidation of CH 4 were conducted at 1400 K to experimentally verify the products predicted by equilibrium computations, and resulted in the complete reduction to Zn and Fe, respectively, while producing high quality syngas. A preliminary economic assessment that assumes a natural gas price of 11.9 US$/MWh and credit for zinc sale at 750 US$/metric ton, indicates a competitive cost of hydrogen production at 6.0 US$/MWh, based on its high heating value. The proposed combined process offers the possibility of co-producing metals and syngas in autothermal non-catalytic reactors, with significant avoidance of CO 2 emission.

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