Abstract

The present study investigates the thermomechanical behavior of TPU foams. Different densities were tested, including the compact state, which ensures a relevant characterization of the relative effect of the void volume fraction. A series of cyclic uniaxial tensile tests was carried out at different loading rates and different specimen densities. The effects of the density and the loading conditions on the softening, the residual strain and the hysteresis have been characterized. The thermal responses exhibit numerous particularities. First, a threshold effect in terms of the density on the self-heating has been highlighted. Second, entropic effects are weighted by energetic effects (internal energy variations) during the deformation. Typical changes in the thermal response highlight that strain-induced crystallization (SIC) and crystallite melting occur during the deformation. The characteristic stretches of this phenomenon evolve with the maximum stretch applied, which increases the residual stretch, and the number of cycles, which induces the softening. Decreasing the density decreases the crystallinity: the volume of crystallizing matter is lower and cell wholes become more and more thin, which decreases the mobility of the molecular chains. These effects cannot be predicted from the mechanical responses and the present study provides therefore information of importance to better understand and model the effects of the density and the loading conditions on the thermomechanical behavior of TPU foams.

Highlights

  • The thermoplastic polyurethane elastomers (TPUs) are widely used in many applications due to their structural versability, chemical resistance, biocompatibility and high elasticity

  • Specimen d0.5 exhibits a low temperature variation amplitude and a low self-heating level compared to the specimens of highest densities. This highlights a density threshold effect in the self-heating. This result is of importance, since the design of TPU foam parts requires to find a tread-off between stiffness, energy absorption capacity and self-heating

  • The present study investigates the thermomechanical behavior of TPU foams

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Summary

Introduction

The thermoplastic polyurethane elastomers (TPUs) are widely used in many applications due to their structural versability, chemical resistance, biocompatibility and high elasticity. Such polymers feature the mechanical behavior of rubber and is subjected to many phenomena such as mechanical hysteresis, residual strain and softening [1]. These phenomena strongly depend on the material formulation. Material formulations and elaboration processes are different and no study provides mechanical properties of both the compact and the foam states of the same TPU. As viscosity depends on the void volume fraction, a tread-off between energy absorption capacity, density and self-heating has to be found

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