Thermokinetics of mass-loss behavior on direct reduction of copper slag by waste plastic char

Abstract

The effective utilization of waste plastics is the key technology for environmental protection. Waste plastic char was proposed as a reductant for recovering valuable metals from copper slag. Reaction reactivity, mass-loss behavior and thermokinetics of copper slag were studied by FTIR and thermogravimetric analyzer. The main functional groups of waste plastic char are benzene ring, C-O and –OH. Mass-loss behavior evaluation method was proposed based on calculating and detection of sample’s total mass-loss and reductant mass-loss.With temperature increasing, reaction mechanism transformed. Three-dimension diffusion and interface’s chemical reaction rate are restrictive steps for the first and the second reaction regime, respectively. For waste plastic char, activation energy of the first regime and second regime are about 289.5 ~ 276.2 kJ/mol and 584.5 ~ 709.9 kJ/mol, respectively. CaO changed the second regime’s activation energy. When CaO added, activation energy of waste plastic char and coal decreased by 119.8 ~ 121.5 kJ/mol and 100.0 ~ 113.6 kJ/mol respectively. Waste plastic char presents better reduction reactivity in the second reduction regime than coal. This research makes it possible for recycling of municipal organic wastes and iron containing slags.