Thermo-kinetics and product analysis of the catalytic pyrolysis of Pongamia residual cake

Abstract

Catalytic fast pyrolysis of Pongamia residual cake (PRC) and the kinetics of this were evaluated using thermogravimetry and pyrolysis-gas chromatography/mass spectrometry analyses. The influence of the heating rate on the devolatilization process was studied to obtain corresponding kinetic information. Kissinger-Akahira-Sunose (KAS) and Flynn-Wall-Ozawa (FWO) model-free isoconversion methods were used to predict the kinetic parameters. The major thermal degradation of PRC occurred around 150–550 °C with an activation energy of 97.2–394.3 kJ/mol or 114.5–412.2 kJ/mol as determined by the KAS and FWO methods, respectively. Micro-scale pyrolysis trials were performed to determine the effects of the PRC particle size, reaction temperature and PRC: catalyst weight ratio on the pyrolytic product distribution and upgraded pyrolytic vapor properties for the 5 wt% Ni impregnated on activated carbon (AC), aluminium(III) oxide (Al2O3), kaolin and zeolite NaA supports. The results indicated that using a 1:5 PRC: Ni/AC catalyst weight ratio with medium-sized PRC particles (125–425 μm) was the most effective condition for the conversion of oxygenated (O)-compounds to hydrocarbons (HCs) through decarbonylation, decarboxylation and dehydration reactions, giving the highest decrease (99%) in O-compounds. Increased HC yields, to more than 58%, were also obtained with this catalyst. Similarly, using the other synthesized Ni catalysts resulted in a reduction in the O-compounds and production of favorable HC species, albeit to a lesser extent. Therefore, the catalytic pyrolysis process of this residue, especially with a Ni/AC catalyst, has the potential to be a viable option for producing upgraded pyrolysis oil, which may be applied as a quality alternative biofuel.