Abstract

The production of aluminum requires the use of carbon anodes which are manufactured from coke, pitch, and recycled butts and anodes. Pitch acts as a binder. Green anodes are produced by mixing all these ingredients and then forming them in a compactor. The final step is the baking of green anodes, which determines the final anode properties. During baking, volatiles evolve from the pitch which carbonizes and binds the particulate matter. Anode quality greatly influences the performance of electrolytic cells and has an impact on carbon consumption, energy use, green house gas emissions, and cost.In this project, the effects of the baking conditions on some of the anode properties (air permeability, air and CO2 reactivities) were studied, and the devolatilization kinetics was determined for different cases. The results indicate that the lower heating rates and higher baking temperatures improve the above properties. In this article, the experimental work and the methodology for the determination of the kinetic expressions for devolatilization are described, and the results are presented. The position of volatile evolution in the baking furnace can be determined via these expressions, and this could be effectively used in controlling the volatile combustion to improve the furnace performance.

Highlights

  • Carbon anodes are used in alumina electrolysis to produce aluminum

  • The results indicate that the lower heating rates and higher baking temperatures improve the above properties

  • O baking parameters affect the reactivity and permeability of anodes, it seems that they influence the CO2 reactivity more than the air reactivity

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Summary

Introduction

Green anodes which are composed of filler dry aggregate particles (petroleum coke, recycled butts, and rejected green and baked anodes) as well as binder coal tar pitch are prepared by mixing appropriately all the constituents and compacting the mixture to form this mixture. This is followed by the baking of the anodes in a furnace with a certain heating rate up to about 1100 °C to 1200 °C. A part of the pitch (the binder) volatilizes, and the rest carbonizes forming a link between filler particles (coke, butts, and recycled anodes). This means that the baking conditions play a major role in anode quality (Tkac, 1989)

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