Abstract

Herein we report a significantly reduced lattice thermal conductivity of Sb-doped Hf0.35Zr0.35Ti0.3NiSn half-Heusler alloys with sub-micron grains (grain size of ~300 nm). Polycrystalline bulks of Hf0.35Zr0.35Ti0.3NiSn1−xSbx (x = 0.01, 0.02, 0.03) with a complete single half-Heusler phase are prepared using temperature-regulated melt spinning and subsequent spark plasma sintering without a long annealing process. In these submicron-grained bulks, a very low lattice thermal conductivity value of ~2.4 W m−1 K−1 is obtained at 300 K due to the intensified phonon scatterings by highly dense grain boundaries and point-defects (Zr and Ti substituted at Hf-sites). A maximum thermoelectric figure of merit, zT, of 0.5 at 800 K is obtained in Hf0.35Zr0.35Ti0.3NiSn0.99Sb0.01.

Highlights

  • Thermoelectric power generation (TEG) is one of the most important energy harvesting technologies that can directly generate electricity from waste heat

  • The requirement of a long annealing time to acquire a single-phase of a half-Heusler compound is another issue, as a conventional melt-solidification process produces full-Heusler and M-Sn binary alloys in addition to the half-Heusler phase [12]

  • A complete single-phase of Sb-doped (Hf,Zr,Ti)NiSn was obtained without a long annealing time, and a zT of 0.5 at 800 K was obtained in (Hf0.5 Zr0.5 )0.7 Ti0.3 NiSn0.99 Sb0.01 which benefited from a reduced κlat due to the intensified boundary phonon scattering

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Summary

Introduction

Thermoelectric power generation (TEG) is one of the most important energy harvesting technologies that can directly generate electricity from waste heat. For commercialization of ATEGs, a few material systems, including PbTe-, skutterudite-, and half-Heusler-based compounds, have been studied to develop economically feasible high-performance TE materials [1,2,3]. Considering the severe thermo-mechanical stresses that a TEG system under operation are exposed to, high thermal stability [6] and mechanical reliability [7] of half-Heusler-based compounds make them a strong candidate material for TEG systems. Their zTs are relatively lower than those of other material systems for mid-to-high temperature applications, including PbTe- and skutterudite-based compounds, owing to their high κ [4]. A complete single-phase of Sb-doped (Hf,Zr,Ti)NiSn was obtained without a long annealing time, and a zT of 0.5 at 800 K was obtained in (Hf0.5 Zr0.5 )0.7 Ti0.3 NiSn0.99 Sb0.01 which benefited from a reduced κlat due to the intensified boundary phonon scattering

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