Abstract

This research presents a novel approach of integrating fins into a sonochemical phase change material (PCM) reactor to tackle the challenge of low PCM thermal conductivity, with a focus on cooling the ultrasonic reactor. Through comprehensive numerical simulations using a Fluent-based CFD code, we analyze the thermal performance of the sono-PCM system with and without fins under varying power densities (45.5 and 85.6 kW/m3) and operating times (up to 1 h). Our results highlight the remarkable advantage of fins in accelerating the heat transfer and melting process, reducing the time for a 50% PCM melt by 28.1 and 45.2% for power densities of 45.5 and 85.6 kW/m3, respectively. Enthalpy analysis further confirms the efficiency of the fins, demonstrating a reduction of ∼19% in water enthalpy after 1 h for both power densities. Moreover, the presence of fins significantly enhances the heat recovery by the PCM, leading to 20.1 and 73.2% increase in PCM enthalpy for power densities of 45.5 and 85.6 kW/m3, respectively. These enhancements are attributed to the increased surface area of contact provided by fins, which facilitate efficient heat dissipation within the bulk PCM. This study not only provides crucial insights into PCM systems with fins but also opens up avenues for advanced thermal energy management strategies, revolutionizing heat storage and transfer processes across various engineering applications.

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