Thermodynamic and life cycle assessment analysis of polymer-containing oily sludge supercritical water gasification system combined with Organic Rankine Cycle

Abstract

With the development of polymer flooding technology, polymer-containing oily sludge (PCOS) has become a major pollutant on offshore oil platforms. Supercritical water gasification system is an efficient and pollution-free technology compared to conventional PCOS treatment. However, the system model for PCOS has not yet been established and the theoretical model for system optimization is insufficient. In this work, a novel auto-thermal system is established based on supercritical water gasification technology for the treatment of PCOS. Through the thermodynamic analysis, an optimization plan is concluded and used for the establishment of a modified system with Organic Rankine Cycle. Results show that the two-stage reactor reduces the gasification reaction temperature from 652 °C to 502 °C, and the Organic Rankine Cycle system using Isopropanol recover 9.1 % chemical exergy of feedstock with the optimal parameters (superheat, evaporation temperature and circulating pressure). The energy and exergy efficiency of the modified system has increased by 52.4 % and 42.4 % compared to the original system. Besides, a life cycle assessment is adopted for the environment analysis. The results show that the increasing gasification temperature and PCOS slurry concentration can reduce system unit exergy loss. Global Warming Potential reaching the minimum value of 26.1 at 65 wt%.