Thermocapillary convection modes and phase change heat transfer characteristics of three-dimensional metal foam composited phase change materials with different aspect ratios under microgravity

Abstract

This work aims to investigate the flow, heat transfer and phase change characteristics of porous media composite phase change materials with different aspect ratios in the thermocapillary mode under microgravity. A three-dimensional hydrodynamic model of thermocapillary-enhanced phase change heat transfer in the composite is developed. The model considers the shear stress boundary conditions on the porous free surface, employing the enthalpy-porosity method and the Darcy–Forchheimer model to describe the phase change process and fluid flow within the porous matrix, respectively, and the local thermal non-equilibrium model to describe the transient heat energy transfer between the paraffin and copper foam. The effects of different Marangoni numbers (Ma), aspect ratios (AR), Darcy numbers (Da) and porosities (ε) on the phase change heat transfer are compared. The results show that the increase of Ma from 6 × 104 to 2 × 105 accelerates the thermocapillary effect, and positively affect the thermal transport inside the cavity. The total melting time of the composite is reduced by 22.6 %, the heat storage efficiency is improved by 31.1 %, and secondary vortices appear in the convection zone. The large AR is favorable to the development of thermocapillary convection, but it also causes the reduced temperature gradient and heat transfer area of the heat source as well as the increased heat transfer distance. Compared to AR = 1, the total melting time increased by 34.4 % and 46.9 % for AR of 1.95 and 2.25 at a larger Ma, while the heat storage efficiency decreased by 26.5 % and 33.7 %, respectively. For a fixed ε, the decrease in Da hinders the development of convection, thus weakening the heat transfer and storage performance of the composite, and also causes heat conduction to dominate the phase change process in advance.