Abstract
The occurrence of vertical phase separation has been reported for various spin-cast polymer films, including bulk-heterojunction films of polymer solar cells (PSCs). Focusing on real-space analysis, we conducted a study on the relationship between the morphology and processing conditions of PSCs for typical poly(3-hexylthiophene) (P3HT) and [6,6]-phenyl-C61-butyric acid methyl ester (PCBM) cells. Our results demonstrated that spin-casting caused a localized reduction in the P3HT concentration in the bulk center. Thermal annealing after cathode formation enhanced the unevenness in concentration and created a multilayered vertical phase-separated morphology in which the P3HT domains were gathered near the electrodes, leaving only PCBM domains at the center of the film. Cells with this morphology had good power conversion efficiency (∼3%).
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