Thermal Stress Analysis in Particulate Composite Components

Abstract

Abstract: Thermal stresses resulting from flow of hot and cold water were obtained in sinks manufactured with acrylic casting dispersions by both experimental and numerical analysis. The experimental work was performed in two poly(methyl methacrylate) (PMMA)‐silica based particulate composites, compositions of which are different by the volume fraction of filler and the particle size. The thermal stresses in sinks were obtained using strain gauges. The alternate flow of cold and hot water using a mixed tap, results in the formation of thermal gradients, leading to the occurrence of thermal stresses. The experimental results were compared with the numerical results obtained with a commercial finite element software. For this analysis, some thermal parameters such as the convective heat transfer coefficient, the density, the thermal conductivity and the specific heat were experimentally obtained. In general, a good agreement between experimental and numerical results was observed. The results of this study, together with the results of fatigue and fracture tests, will be used in a tolerance analysis of defects in the products manufactured with these composites.