Abstract

The thermal pyrolysis of polystyrene (PS) is gaining importance as the social pressure for achieving a circular economy is growing; moreover, the recovery of styrene monomer in such a process is especially relevant. In this study, a simple thermal pyrolysis process in the temperature range of 390–450 °C is developed. A working hypothesis is that by using a nitroxide-end functionalized PS (PS-T or dormant polymer), the initiation process for the production of monomer (unzipping) during the PS pyrolysis could be enhanced due to the tendency of the PS-T to activate at the nitroxide end. Two types of PS were used in this work, the first one was synthesized by free-radical polymerization (FRP-dead polymer) and the second by nitroxide-mediated polymerization (NMP) using three levels of nitroxide to initiator ratio: 1.3, 1.1, and 0.9. Analysis of the recovered products of the pyrolysis by gas-mass spectroscopy shows that the yield of styrene increases from ∼33% in the case of dead polymer to ∼38.5% for PS-T. A kinetic and mathematical model for the pyrolysis of dead and dormant polymer is proposed and solved by the method of moments. After a parameter sensitivity study and data fitting, the model is capable of explaining the main experimental trends observed.

Highlights

  • Plastics are widely used materials due to their physical and chemical properties; [1] they are cheap, light, long-lasting [2], and relatively easy to produce [3]

  • Two types of PS were used in this work, the first one was synthesized by free-radical polymerization (FRP-dead polymer) and the second by nitroxide-mediated polymerization (NMP) using three levels of nitroxide to initiator ratio: 1.3, 1.1, and 0.9

  • The 50 mL reactor vase is made of stainless steel, and it comprises a heating source in the form of an electric mantle which provides homogeneous temperature increase inside the reactor and keeps the reaction temperature between 300 and 500 ◦ C with the help of a thermocouple situated inside the reaction mixture and a digital controller that manipulates the current sent to the heating mantle

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Summary

Introduction

Plastics are widely used materials due to their physical and chemical properties; [1] they are cheap, light, long-lasting [2], and relatively easy to produce [3]. These outstanding properties are the ones that have led to their excessive production and irresponsible consumption, originating severe ecological problems that could cause irreversible damage to the environment [4,5,6]. None of the material resources used to produce plastics are recovered. Regarding the third option, recovering energy from combustion is feasible, but it causes negative effects on the environment and human health

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