Thermal Power Plant Turbine Rotor Digital Twin Automation Construction and Monitoring System

Abstract

Based on the digital twin technology, this article investigates the physical rules fusion model of the turbine rotor operation in thermal power plants, establishes the geometric behavior mapping method of the turbine rotor in the virtual scenario of thermal power plants, and develops a real-time data-driven virtual monitoring system of the rotor operation, which realizes the virtual control of the rotor operation process from the physical and geometric levels, respectively. The 3D model created by Creo was imported into ADAMS in x_t format, constraints were added, and model data input and output interfaces were established in ADAMS software to build its dynamics model. The foundation of the joint simulation with the AMESim model is laid. The information fusion technology based on D-S evidence theory, fusing multisensor data and information from other channels, can more accurately and comprehensively understand and describe the diagnostic object, to make correct judgment and decisions on complex fault diagnosis. We propose an integrated modeling method for multiview control scenarios of manufacturing units based on digital twins and finalize the construction of digital twin models of manufacturing units based on the definition of the multiview model collaboration mechanism, which provides model support for the research of digital twin-driven manufacturing unit control technology. For the twin data perception and interaction problem, a unified architecture-standardized communication protocol is established based on OPC UA technology to solve the problem of difficult data perception and interaction caused by the nonuniform communication interface protocol of different devices on the automated production line. The model change is intended to help improve the visualization level of digital production line monitoring and improve the operating efficiency of the turbine rotor. The experimental results show that the application of digital twin to thermal turbine rotor operation monitoring provides a new method for turbine rotor vibration fault diagnosis; D-S evidence theory can fuse information from multiple aspects of the fault, thus improving the probability of fault diagnosis and reducing uncertainty.