Abstract

Thermal plasma processing using a plasma jet with high speed and high heat capacity under reduced pressure (≦100 torr) is one of the most promising methods for synthesizing new materials. We have newly developed a thermal plasma reactor composed of a forced constricted type plasma jet generator with a feed ring, and confirmed that this reactor generates stable plasma jets with a high heat capacity under various operating conditions. In this paper, to realize the large area deposition at a high rate, synthesis of diamond films from gas mixtures of CH 4 and H 2 is studied. Synthesis of β″-alumina, thermoelectric materials for the alkali metal thermoelectric converter (AMTEC), from powder mixtures is also discussed.

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