Thermal performance of polymer gyroid heat exchangers combined with phase change materials as a latent heat thermal energy storage system: An experimental investigation

Abstract

Latent heat thermal energy storage (LHTES) systems utilizing phase-change materials (PCMs) in conjunction with heat exchangers (HXs) have been widely investigated for efficient thermal energy utilization. This study experimentally evaluated the heat transfer performance and pressure loss of a PCM-based gyroid HX fabricated using a polymer 3D printer. Initially, the study compared the phase change time, heat storage and release characteristics, and pressure drop of the gyroid HX with those of a conventional shell-and-tube HX (S&T HX). The results demonstrate that the gyroid HX achieved up to 20 % shorter thermal charge and discharge times than the S&T HX, which is attributed to a higher heat transfer rate. Additionally, the measured pressure drop of the gyroid HX was up to 44 % lower than that of the S&T HX. Consequently, considering both the heat transfer rate and pressure drop, the gyroid HX showed an average improvement of 57 % and 31 % in the overall enhancement factor during charging and discharging, respectively, compared to the S&T HX. Further, metal gyroid HXs fabricated from steel and aluminum using metal 3D printing were experimentally compared with the polymer gyroid HX. Despite the polymer thermal conductivity being only 1/90 and 1/790 that of steel and aluminum, respectively, the heat transfer rate per unit mass of the polymer gyroid HX was 1.7 times that of the steel gyroid HX and approximately half that of the aluminum gyroid HX. This finding suggests that the polymer gyroid HX is suitable for LHTES applications where lightweight characteristics are crucial.