Abstract
The paper examines control and management by thermal mode of the internal surface of heat-insulated combustion chamber walls for green & efficient diesel and gas turbine engines due to the application of opaque or semitransparent thermal barrier materials (coatings). The authors’ model is devoted to combined radiant heat transfer both inside the heat-insulated combustion chamber and its ceramics walls, which could be scattering and absorbing for penetrating radiant component in the subsurface volume of optically heterogeneous porous material. The influence of thermal conduction, scattering (absorption) and external convective effects on the increase of the internal overheating zone in subsurface layers is simulated under intensive radiation. The unique set of optical, thermal-physical and mechanical properties of structural ceramics, depending on their porosity, were first proposed. The radiation fields of the absorbed energy in the near IR region and the corresponding temperature distributions in the modeled opaque and semitransparent ceramics walls were calculated under a stationary radiant-convective heat load during the active combustion phase at time intervals 0.01…0.1 s (diesel engines) and 10...100 s (turbine ones). In order to control the emission of nitrogen oxides, the authors propose a generation model of NOx, its growth or reduction caused by the management of radiant overheating inside semitransparent heat-insulation in which surface temperature is due to volumetric radiant absorption. It is shown that for semitransparent materials (coatings), the optimal thermal mode is determined first of all by thermal radiant characteristics in near IR at heating small times and it begins to correct at long ones due to the effect of thermal conductivity. This process may be modeled and regulated by the selected microstructural porosity of ceramic heat insulation.
Highlights
One of the main directions of development of the global engine building industry is the increase of technical & economic indicators and improvement of the environmental performance of the compression ignition and turbine engines
This paper is devoted to the physical modeling and mathematical simulation of the characteristics of complex convective and radiant heat exchange for the coated combustion chamber (CC) wall using the semitransparent or opaque thermal barrier materials (TBMs) and coatings (TBCs)
The authors aim to show the possibility of controlling thermal modes within subsurface zones and near CC wall using semitransparent materials in comparison with traditional opaque
Summary
One of the main directions of development of the global engine building industry is the increase of technical & economic indicators and improvement of the environmental performance of the compression ignition and turbine engines. This paper is devoted to the physical modeling and mathematical simulation of the characteristics of complex convective and radiant heat exchange for the coated combustion chamber (CC) wall using the semitransparent or opaque thermal barrier (heat-insulating) materials (TBMs) and coatings (TBCs). The authors aim to show the possibility of controlling thermal modes within subsurface zones and near CC wall using semitransparent materials (coatings) in comparison with traditional opaque. This ensures NOx emission reduction and heat loss control (determining engine efficiency) through the CC wall at the required level due to the formation of a lower subsurface temperature gradient (even at possible positive one grad [T(x = 0,t)] > 0 as a result of influence specific optical properties) and appearing the corresponding temperature maximum inside semitransparent media. Is the phrase of an American automotive engineer [1], who clearly indicated already in 2019 the trend of research in the modern automotive industry: “ . . . toward higher operating pressures and higher levels of exhaust-gas recirculation in compression-ignition engines, together with the demand for higher quantitative accuracy, has led to renewed interest in radiative transfer in engines.”
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