Abstract
This paper details the thermal evaluation of high-current polyimide rigid and rigid-flex printed wiring boards in a vacuum. Although industry standards, such as IPC-2152 or MIL-STD-275, can be used to determine required trace width for PWB traces that carry current to between 20 or 30 amps for multiple copper plane thicknesses, they typically cannot be used to determine trace width for PWB traces that handle current greater than 15 amps. This paper presents results from testing and analysis of high-current rigid and rigid-flex PWBS that must carry current of up to 60 amps. Testing was performed in vacuum on a controlled-temperature platen, measuring board temperature at specific locations to determine performance of different trace widths using 2 and 4 ounce copper layers. A thermal imaging camera was used to identify PWB hot spots. Test results were compared to IPC-2152 standards, extrapolated to 60 amps current.
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