Thermal Effects on Subsea-Wellhead Fatigue During Workover Operations

Abstract

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 180065, “Thermal Effects on Subsea Wellhead Fatigue During Workover Operations,” by L. Cantinelli Sevillano, J. De Andrade, S. Sangesland, and M. Stanko, Norwegian University of Science and Technology, prepared for the 2016 SPE Bergen One Day Seminar, Bergen, Norway, 20 April. The paper has not been peer reviewed. Intervention and workover operations can significantly affect the structural integrity of subsea-wellhead systems with regard to their fatigue life. The increasing frequency of these operations has called for a renewed focus on the fatigue capacity of subsea wells, which has greatly improved the overall methodology used for wellhead-fatigue analysis. However, thermal effects along the well have yet to be incorporated. This paper analyzes wellhead-fatigue damage during a workover operation considering the thermal effects. Methodology The goal of the present study is to investigate the effects of the temperature variation along the well on wellhead-fatigue- damage rates by incorporating the temperature profiles of casing strings and cement into the fatigue-damage assessment of a particular wellhead system during a workover operation. In this study, a decoupled approach is proposed. The temperatures of riser, wellhead, and well components are calculated for different instants during the workover operation using a finite-difference method. Then, the temperature profiles for a given moment during the operation are incorporated into a 3D finite-element model (FEM) of the wellhead system. A structural analysis with focus on stresses at the fatigue hot spots is performed. Subsequently, a dynamic analysis of the riser provides the loading time history to which the wellhead is subjected; finally, combining the results of the structural analysis and the riser-response analysis enables the fatigue damage during the simulated operation to be estimated. The well adopted in this study follows a conventional subsea-completion program on the Norwegian continental shelf, with four casing strings and a production liner. Temperature Calculations. It is assumed that enough time has passed—between the shutting down of production and the moment that the workover riser is connected to the wellhead and the workover operation begins—for the temperature in the well to reach the undisturbed geothermal temperature profile. The workover operation simulated for temperature calculations consisted of injecting and circulating a heavy fluid until the hydrocarbons in the well were displaced. After that, circulation was stopped. The temperature profiles were calculated with a finite-difference method. During the simulated cold-fluid injection into the well, the deepest sections of the well are subjected to the largest temperature drop, given that the fluid is at lower temperature than the surrounding formation and well fluid, while the uppermost sections experience the effects of a circulating fluid at a higher temperature. Circulation was deemed to last approximately 3 hours.