Abstract

Abstract In this paper, porous alumina continuum (PAC) was prepared with alumina powders (APs) by the gel-casting method and was applied to obtain silicone elastomer (SR) composites (PAC/SR) by the impregnating process. The structure was investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The influences of PAC on thermal conductivity and dielectric permittivity of PAC/SR composites were studied in comparison with AP/SR composites. When the alumina content was 14 vol%, the thermal conductivity of the PAC/SR composites reached 0.84 W·(m·K)−1, which was 3.1 times higher than that of the AP/SR composites. The thermal conductivity of PAC/SR and AP/SR was simulated by theoretical models, and the interfacial thermal resistance was calculated by effective medium theory, which indicated the advantages of PAC in enhancing the thermal conductivity of SR-based composites and the reduced interfacial thermal resistance between PAC and SR.

Highlights

  • In this paper, porous alumina continuum (PAC) was prepared with alumina powders (APs) by the gelcasting method and was applied to obtain silicone elastomer (SR) composites (PAC/SR) by the impregnating process

  • The thermal conductivity of the PAC/SR composites with the alumina content of 14 vol% reached 0.84 W·(m·K)−1, which increased by 3.1 times in comparison to the AP/SR composites with the same alumina content

  • PAC with a structured scaffold was obtained by the gelcasting method and applied in SR to construct a thermally conductive network for heat dissipation

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Summary

Introduction

Abstract: In this paper, porous alumina continuum (PAC) was prepared with alumina powders (APs) by the gelcasting method and was applied to obtain silicone elastomer (SR) composites (PAC/SR) by the impregnating process. The influences of PAC on thermal conductivity and dielectric permittivity of PAC/SR composites were studied in comparison with AP/SR composites. When the alumina content was 14 vol%, the thermal conductivity of the PAC/SR composites reached 0.84 W·(m·K)−1, which was 3.1 times higher than that of the AP/SR composites. The thermal conductivity of PAC/SR and AP/SR was simulated by theoretical models, and the interfacial thermal resistance was calculated by effective medium theory, which indicated the advantages of PAC in enhancing the thermal conductivity of SR-based composites and the reduced interfacial thermal resistance between PAC and SR

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