Abstract

One of the most important physical factors related to the thermal conductivity of composites filled with graphene nanoplatelets (GNPs) is the dimensions of the GNPs, that is, their lateral size and thickness. In this study, we reveal the relationship between the thermal conductivity of polymer composites and the realistic size of GNP fillers within the polymer composites (measured using three-dimensional (3D) non-destructive micro X-ray CT analysis) while minimizing the effects of the physical parameters other than size. A larger lateral size and thickness of the GNPs increased the likelihood of the matrix-bonded interface being reduced, resulting in an effective improvement in the thermal conductivity and in the heat dissipation ability of the composites. The thermal conductivity was improved by up to 121% according to the filler size; the highest bulk and in-plane thermal conductivity values of the composites filled with 20 wt% GNPs were 1.8 and 7.3 W/m·K, respectively. The bulk and in-plane thermal conductivity values increased by 650 and 2,942%, respectively, when compared to the thermal conductivity values of the polymer matrix employed (0.24 W/m·K).

Highlights

  • IntroductionTo illustrate a clear relationship between the thermal conductivity and lateral size or thickness of graphene nanoplatelets (GNPs) fillers, more evidence (such as realistic GNP size and dispersion within polymer composites) should be provided and discussed

  • Lateral size or grade of the graphene nanoplatelets (GNPs) fillers

  • In this study, we investigated the relationship between the thermal conductivity of polymer composites filled with five different types of GNPs and the realistic size of GNP fillers within polymer composites while minimizing the effects of the physical parameters other than the lateral size and thickness

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Summary

Introduction

To illustrate a clear relationship between the thermal conductivity and lateral size or thickness of GNP fillers, more evidence (such as realistic GNP size and dispersion within polymer composites) should be provided and discussed. Three-dimensional (3D) non-destructive micro X-ray CT analysis based on X-ray sources is an appropriate analysis tool that can satisfy the requirement for extracting the realistic GNP size and dispersion within polymer composites[7]. In this study, we investigated the relationship between the thermal conductivity of polymer (polycarbonate, PC) composites filled with five different types of GNPs (as shown in Fig. 1) and the realistic size of GNP fillers within polymer composites (as measured by the 3D micro X-ray CT analysis) while minimizing the effects of the physical parameters other than the lateral size and thickness. The thermal conductivity values of the composites were determined based on the micromechanics theory and verified by comparison with the experimental results

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