Thermal-Aware Small-Delay Defect Testing in Integrated Circuits for Mitigating Overkill

Abstract

At-speed testing of deep-submicrometer or nano-scale integrated circuits (ICs) consumes excessive power and creates hotspots and temperature gradient in the chip-under-test. The problem worsens for 3-D ICs, where heat dissipation across layers is more unbalanced. These hotspots in a circuit often cause severe degradation of performance and reliability, as a rise in temperature can introduce an extra delay along paths. As a result, the delay of an otherwise fault-free path may exceed the functional clock period. Such thermal emergencies can thus lead to over-detection and undue yield loss during testing. Their effects will be more severe for small-delay defects (SDDs), which target to sensitize the long paths in a circuit. In this paper, we quantify, for the first time, the impact of thermal emergencies on SDDs and provide a solution to mitigate them. The proposed method is based on: 1) a new thermal-aware (TA) path-selection method, 2) a TA test-ordering method, and 3) an effective scan architecture and a test-application scheme. Experimental results on benchmarks demonstrate that the new method can significantly reduce the number of over-detections of SDDs.