Thermal and Mechanical Properties of Ultra High Molecular Weight Polyethylene Fiber Reinforced High-Density Polyethylene Homocomposites: Effect of Processing Condition and Nanoclay Addition

Abstract

A new method to prepare single-polymer high-density (HDPE)-ultra high molecular weight polyethylene (UHMWPE) fiber (PE-PE homocomposites) composed and also PE-PE homocomposites containing HDPE organo montmorillonite clay (OMMT) nanocomposites as a matrix (PE nanohomocomposites) was used. Owing to the major importance of fiber impregnation by the matrix and its effect on the adhesion of matrix/fiber and, consequently, the mechanical properties of the composite, a combination of powder impregnation and film stacking methods, utilizing compression molding, were used for manufacturing the PE-PE homocomposites and PE nanohomocomposites. In addition, PE nanohomocomposites with the matrix containing different amounts of nanoclay were prepared to investigate the effect of the clay on the interfacial and mechanical properties of the PE-PE nanohomocomposites. Several different processing conditions were examined to determine the best conditions for manufacturing of the PE-PE homocomposite and PE nanohomocomposites and it was concluded that 40 bar and 10 min of compression molding resulted in the highest overall mechanical properties. The PE-PE homocomposites and PE-PE nanohomocomposites showed identical trends for the relationship between the effects of processing conditions and mechanical properties. Mechanical results demonstrated that clay platelets could increase the interfacial strength by improving physical entanglements between fiber and matrix through better cocrystallization.