Thermal and mechanical properties of epoxidized natural rubber modified epoxy matrices

Abstract

Two sets (A and B) of bisphenol A–diglycidyl ether (DGEBA) based epoxy resin formulations were modified with epoxidized natural rubber (ENR 50) and its liquid version (LENR 50), and cured with amino propoxylate initiator/accelerator at ambient temperatures. The ENR 50 loading range was 1.6–5.9 wt%. Both sets could be loaded up to 12 wt% with LENR 50. Significant improvements in tensile toughness and impact toughness could only be observed for set A formulations. At the maximum LENR 50 loading achieved, the improvement in tensile toughness is 250% in comparison with that of the neat formulation; that for impact toughness is 125%. Differential scanning calorimetry reveals multiple transitions, characteristic of these systems. Scanning electron micrographs of fractured surfaces show uniform rubber dispersions in the submicrometre size range. At the loading levels used, LENR 50 particle dispersions fall within the range of 0.33–0.47 µm in size; those of ENR 50 are 0.48–0.67 µm in average size. Improvements in toughness are similar for both versions of epoxidized natural rubber. For both LENR 50 and ENR 50 modified epoxy systems, the extremes of 0.80 (set A) and 1.95 (set B) in glycidyl ether/reactive hydrogen molar ratios considered show distinct failure mechanisms, that of ductile failure with yielding in the former and brittle failure in the latter, irrespective of reactive diluent content. © 1999 Society of Chemical Industry