Theoretical study of a downdraft gasifier, microturbine, and organic Rankine cycle fuelled by date molasses waste for distributed generation applications in Iraq

Abstract

AbstractThe main objective of this work is the modeling of a combined heat and power (CHP) system that transforms waste from manufacturing date molasses in the Babylon province in central Iraq into electrical and thermal energy. A compact CHP facility that uses date waste (pomace and pits) as a feedstock is the subject of theoretical modeling and simulation research. The planned power plant consists of a downdraft gasifier, a microturbine (MT), and an organic Rankine cycle engine (ORC) as a bottom unit to maximize electric generation by recovering the MT exhaust gas heat and achieving a maximum electric output. The net electric production is 361.68 kW (280 kW from the MT unit and 81.68 kW from the ORC unit). To determine the best‐working fluid for the ORC system as a whole, three working fluids, including isopentane, benzene, and R113, were investigated. The temperature difference between the heat source and the fluid's boiling point is a key factor in choosing a more appropriate ORC working fluid. Isopentane is the most suitable working fluid for CHP applications, according to the findings of the simulation. The electric efficiency achieved is 30%, and the overall efficiency of the CHP plant was 56.87% from the gasification of date pits. The simulation results showed a satisfactory producer gas lower calorific value of 3.92 MJ k‐g‐1 for date pomace and 4.65 MJ k‐g‐1 for date pits, and cold gasification efficiencies of 73% and 76% for pomace and pits, respectively. © 2023 Society of Industrial Chemistry and John Wiley & Sons Ltd.