Abstract

In ITER and future fusion devices, the plasma facing surfaces are expected to suffer from the superposition of steady-state and transient heat loads. The extreme high transient heat fluxes cause the deterioration of material surface that increases from roughing to cracking even melting. And, the high heat flux tests on pre-heated tungsten implied that the steady-state heat load induced initial surface base temperature would have great influence on the transient heat flux induced damages. The present efforts tried to explain the mechanism of this phenomenon in view of the thermal-mechanical analysis by means of finite element simulation.The surface temperature and stress-strain distribution and evolution of a cylindrical W/Cu block under superposition of the steady-state heat loads corresponding to base temperature (20–600 °C) and transient heat fluxes (5 ms, 0–900 MW m−2) were successfully simulated. The corresponding relations between stress-strain and temperature are compared with the yield strength-temperature relation to analyze the surface event evolution during the heating and cooling phases, which showed how the base temperature influenced the transient heat flux induced damages. The analysis results theoretically identified that the pre-heating by steady-state heat load indeed influenced the transient heat flux induced damages. Typically, no any crack would be generated even under extreme high transient heat fluxes close to the melting threshold if the base temperature exceeded the ductile to brittle transition temperature, and the surface also showed deterioration from roughing to cracking while then roughing with increasing of transient heat flux under a certain base temperature, which were in good agreement with the experiments results.

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