Theoretical analysis of de-inking methodology and process improvement initiatives in paper industry

Abstract

Abstract Virgin pulp is made by splitting up cellulose fibers from the woods by mechanical and chemical process without adding any recycled pulp content. The demand for trees, which are the basic raw material for making virgin pulp, increasing constantly in enormously growing paper manufacturing industry. The paper, which is made from virgin pulp is called as virgin paper and this is considered as better quality paper than the recycled paper. Now there is a need to increase the quality of recycled paper to equalize the quality of virgin paper, to reduce the demand for trees to make virgin pulp. In recycling, dispersive system is responsible for the de-inking process, which is one of the pulp purifying process which removes the printing ink from fibers. Chemicals are added in this deinking process which causes a serious problem by increasing the chemical concentration level of industrial outlet water. In conventional deinking technology, dispersive system is controlled by DCS which is quite complicated to control complex loop of operations. To overcome these problems, the dispersive system operations are controlled by PLC along with sensors which make the process easier and replacing the chemicals with enzymes will reduce the chemical concentration level of industrial outlet water and increases the quality of paper.