Abstract

The development of optoelectronic devices based on flexible organic substrates substantially decreases the possible process temperatures during all stages of device manufacturing. This makes it urgent to search for new transparent conducting oxide (TCO) materials, cheaper than traditional indium-tin oxide (ITO), for the low-temperature deposition of transparent electrodes, a necessary component of most optoelectronic devices. The article presents the results of a vertically integrated study aimed at the low-temperature production of TCO thin films based on a zinc-indium oxide (ZIO) system with acceptable functional characteristics. First, dense and conducting ceramic targets based on the (100-x) mol% (ZnO) + x mol% (In2O3) system (x = 0.5, 1.5, 2.5, 5.0, and 10.0) were synthesized by the spark plasma sintering method. The dependences of the microstructure and phase composition of the ZIO ceramic targets on the In2O3 content have been studied by powder X-ray diffraction, scanning electron microscopy and energy dispersive X-ray spectroscopy methods. Then, a set of ZIO thin films with different Zn/In ratios were obtained on unheated glass substrates by direct current (dc) magnetron sputtering of the sintered targets. Complex studies of microstructure, electrical and optical properties of the deposited films have revealed the presence of an optimal doping level (5 mol% In2O3) of the ZIO target at which the deposited TCO films, in terms of the combination of their electrical and optical properties, become comparable to the widely used expensive ITO.

Highlights

  • The indium-tin oxide (ITO) is characterized by one significant drawback—the volume of worldwide extraction of the In, which is the main component of the ITO, no longer meet the needs of unprecedented growing markets of informational displays CuInGaSe2 solar cells and light-emitting devices

  • zinc-indium oxide (ZIO) thin films were deposited by the dc magnetron sputtering technique using sintered targets

  • The microstructure, phase composition, and physical properties of both spark plasma sintering (SPS) formed (ZnO–In2 O3 )-based ceramic targets and ZIO thin films deposited by following magnetron sputtering of these targets were studied

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Summary

Introduction

TCO-based transparent electrodes are currently an integral component of many optoelectronic devices (displays, light-emitting structures, solar energy converters, biosensors, etc.) [1,2,3,4]. Significant attention has been paid to thin films based on ZnO doped with aluminium (ZAO) and gallium (ZGO) [1,7,8]. This was mainly due to the fact that Al and Ga impurities do not disorder the ZnO lattice as much as indium, which has a large ionic radius.

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