The use of principal component analysis as a database mining tool for the exploratory diagnosis of chromatographic processes

Abstract

The work reported in this paper examines the use of principal component analysis (PCA), a technique of multivariate statistics to facilitate the extraction of meaningful diagnostic information from a data set of chromatographic traces. Two data sets mimicking archived production records were analysed using PCA. In the first a full-factorial experimental design approach was used to generate the data. In the second, the chromatograms were generated by adjusting just one of the process variables at a time. Data base mining was achieved through the generation of both gross and disjoint principal component (PC) models. PCA provided easily interpretable 2-dimensional diagnostic plots revealing clusters of chromatograms obtained under similar operating conditions. PCA methods can be used to detect and diagnose changes in process conditions, however results show that a PCA model may require recalibration if an equipment change is made. We conclude that PCA methods may be useful for the diagnosis of subtle deviations from process specification not readily distinguishable to the operator.