Abstract

The catalytic hydrogenation of heavy oil and mixed coal-heavy oil (coprocessing) systems has been the focus of a recent study at the Federal Energy Technology Center (FETC). The intent of this effort was to extend the use of coal liquefaction technologies to heavy oil upgrading and coprocessing systems. Specifically, new dispersed molybdenum-based catalysts developed at FETC and a novel silica-doped hydrous titanium oxide (HTO : Si)-supported NiMo catalyst developed at Sandia National Laboratories (SNL) were tested in these systems. The results indicate the potential of coal liquefaction catalysts for use in coprocessing and heavy oil upgrading. High conversions of coal–oil mixtures were observed with dispersed catalyst loadings as low as 100 ppm Mo. Similar results were observed in heavy oil systems. Also, the novel NiMo/HTO : Si catalyst was at least as effective as commercially-available supported catalysts (e.g. Amocat 1C) for conversion of high boiling point material to distillable products and aromatics removal.

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