Abstract

The article deals with the experimental and numerical thermal-flow behaviours of a low-temperature Phase Change Material (PCM) used in Thermal Energy Storage (TES) industrial applications. The investigated PCM is a composition that consists of a mixture of paraffin wax capsuled in a melamine-formaldehyde membrane and water, for which a phase change process occurs within the temperature range of 4 °C to 6 °C and the maximum heat storage capacity is equal to 72 kJ/kg. To test the TES capabilities of the PCM for operating conditions close to real ones, a series of experimental tests were performed on cylindrical modules with fixed heights of 250 mm and different outer diameters of 15, 22, and 28 mm, respectively. The module was tested in a specially designed wind tunnel where the Reynolds numbers of between 15,250 to 52,750 were achieved. In addition, a mathematical model of the analysed processes, based on the enthalpy porosity method, was proposed and validated. The temperature changes during the phase transitions that were obtained from the numerical analyses in comparison with the experimental results have not exceeded 20% of the relative error for the phase change region and no more than 10% for the rest. Additionally, the PCM was examined while using a Scanning Electron Microscope (SEM), which indicated no changes in the internal structure during phase transitions and a homogeneous structure, regardless of the tested temperature ranges.

Highlights

  • Thermal Energy Storage (TES) technology has gained increasing worldwide attention, because it, among others, has been regarded as an effective way to compensate for the intermittence of renewable sources [1,2]

  • The presented literature analysis shows that one of the most promising candidates that can be directly applied in the analysed device and its ranges of the temperature is the PCMcapsuled paraffin wax. This container unit filled with Phase Change Material (PCM) has to operate with a system named a Flower Shape Oscillating Heat Pipe (FSOHP), which was described in detail by Czajkowski et al in [36] and it has been patented in [37] by Pietrowicz et al an integral element in the innovative system for cooling mixed substances is a special exchanger that contains the PCM described and studied in this paper

  • The purpose of the analysis described was to observe whether and how the internal structure of the PCM changes at the characteristic temperature points

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Summary

Introduction

Thermal Energy Storage (TES) technology has gained increasing worldwide attention, because it, among others, has been regarded as an effective way to compensate for the intermittence of renewable sources [1,2]. The presented literature analysis shows that one of the most promising candidates that can be directly applied in the analysed device and its ranges of the temperature is the PCMcapsuled paraffin wax This container unit filled with PCM has to operate with a system named a Flower Shape Oscillating Heat Pipe (FSOHP), which was described in detail by Czajkowski et al in [36] and it has been patented in [37] by Pietrowicz et al an integral element in the innovative system for cooling mixed substances is a special exchanger that contains the PCM described and studied in this paper. When preparing the design procedures that are dedicated for a storage tank, the authors of the article needed to have a complete, validated mathematical model of the thermal-flow processes occurring in the tested phase change material and to have knowledge of the impact of the operating conditions of the designed storage tank on the temperature change in the PCMs, depending on the total applied mass of the PCM.

General Description of the PCM
Test Conditions and Testing Procedures
SEM Analysing
General Description
Tested Module
Preparation of the Module to the Test
Measurement and Control Systems
Velocity Profiles at the Inlet and Outlet of the Measurement Section
Process Governing Equations
Experimental Results
Numerical Results
Conclusions
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