The Use of Acid Mine Drainage (AMD) in the Flotation of a Platinum-Group-Minerals-Bearing Merensky Ore

Abstract

Water scarcity is compelling mining houses to not only recycle process water but to also identify alternative sources of make-up water in concentrators. South Africa has significant volumes of acid mine drainage (AMD) generated from vast mining operations. This study investigated the viability of using AMD as a replacement for potable water in the flotation of a platinum-group-minerals (PGM)-bearing Merensky ore. Rougher and cleaner flotation testwork was conducted at laboratory scale to compare the performances of potable water (baseline water), AMD treated with Ca(OH)2, and AMD treated with the Veolia process. Water analysis showed that the three water types differed in pH, water hardness, conductivity, and total dissolved solids. The results showed the AMD treated with Ca(OH)2 was detrimental to PGM recovery compared to potable water at depressant dosages of 50 g/t. Specifically, AMD treated with Ca(OH)2 achieved a PGM rougher recovery of 67.8%, while potable water achieved a PGM rougher recovery of 88.4%. Depressant dosage optimisation and treatment of the AMD using the Veolia process were investigated as potential strategies to mitigate the detrimental effects of the AMD treated with Ca(OH)2 on the flotation performance of a Merensky ore. The AMD treated with the Veolia process achieved a PGM rougher recovery of 70.8%. Thus, treatment of the AMD was beneficial, though the PGM and base metal sulphides (BMS) recoveries were still lower than those achieved in potable water. Reducing the depressant dosage to 25 g/t in AMD treated with Ca(OH)2 resulted in the highest PGM, Cu, and Ni rougher recoveries of 91%, 60.2%, and 58%, respectively. The AMD treated with Ca(OH)2 at lower depressant dosage outperformed the potable water in terms of PGM and BMS recoveries and concentrate grades, indicating that AMD has the potential to replace potable water as make-up water in Merensky ore processing plants. The results showed that depressant optimisation is important to achieve superior metallurgical results when using AMD treated with Ca(OH)2. The use of AMD in Merensky ore processing plants not only conserves freshwater in minerals processing plants but also reduces high volumes of contaminated effluents.