The upgrading of rare earth oxides from iron-oxide silicate rich tailings: Flotation performance using sodium oleate and hydroxamic acid as collectors

Abstract

To investigate the recovery of rare earth elements (REE) as a by-product from iron-oxide silicate rich tailings generated from the extraction of other primary commodities, bench scale flotation tests, in rougher-scavenger-cleaner configuration were studied. Preliminary mineralogical characterisation identified bastnäsite, monazite, stetindite, brannerite, florencite, and stillwellite as the REE minerals, with hematite and quartz being the major gangue minerals in the tailings material. The flotation response of the rare earth oxides (REO) and major gangue phases was investigated using sodium oleate and hydroxamic acid as collectors; and sodium silicate and starch as depressants. Generally, sodium oleate displayed relatively better selectivity for REO than hydroxamic acid in the presence of the depressants. The rougher-scavenger-cleaner flotation configuration using sodium oleate and the depressants produced a final concentrate recovering 63% REO at a grade of 2.25%. This investigation shows that both collectors may be used for REO recovery but the use of depressants is key, in tandem with cleaning of the rougher and scavenger concentrates. The pulp pH also had a strong impact on the flotation recovery of REO, with the selectivity deteriorating with increasing collector dosage. Furthermore, the high proportion of gangue minerals reporting to the concentrates, even with the use of depressants, affected the quality of concentrates grade. This study has shown that particle size distribution and mineralogical characteristics of feed significantly affect the upgrade and recovery of REO.