The unusual near-threshold FCG behavior of a single crystal superalloy and the resolved shear stress as the crack driving force

Abstract

An investigation of the fatigue crack growth (FCG) behavior of PWA 1480 single crystal nickel base superalloy was conducted. Typical Paris region behavior was observed above a δK of 8 MPa√m . However, below that stress intensity range, the alloy exhibited highly unusual behavior. This behavior consisted of a region where the crack growth rate became essentially independent of the applied stress intensity. The transition in the FCG behavior was related to a change in the observed crack growth mechanisms. In the Paris region, fatigue failure occurred along {111} facets, however at the lower stress intensities, (001) fatigue failure was observed. A mechanism was proposed, based on barriers to dislocation motion, to explain the changes in the observed FCG behavior. The FCG data were also evaluated in terms of a recently proposed stress intensity parameter, K rss . This parameter, based on the resolved shear stresses on the slip planes, quantified the crack driving force as well as the mode I ΔK, and at the same time was also able to predict the microscopic crack path under different stress states.