The Tools of Sand Management

Abstract

Abstract Sand Management is an operating concept where traditional sand control means are not normally applied, and production is managed through monitoring and control of well pressures, fluid rates and sand influx. In the last four years, Sand Management in conventional oil and gas production has been implemented on a large number of wells in the North Sea and elsewhere. In almost all cases it has proven to be workable, and has led to the generation of highly favorable well skins because of self-cleanup associated with the episodic sand bursts that take place. These low skins have, in turn, led to higher productivity indexes, and each of the wells where sand management has been successful has displayed increased oil or gas production rates. Furthermore, expensive sand control devices are avoided and the feasibility of possible future well interventions is guaranteed. Different analysis and design tools are needed to evaluate sand production probability, to quantify risk reduction, and to establish practical operational criteria for safe and optimum production. Such design tools include the capacity to predict sand production onset, sand quantities and sand production rates, equipment erosion risks, and the conditions at which the sand can be transported inside the production liner and surface lines. Also, an essential tool is a sand monitoring technology to allow real-time quantitative sand flux tracking. The application of these tools and how they help assess risks in Sand Management are illustrated through field examples in this paper. Methods of handling the uncertainties and risks are discussed. Data from the North Sea, where active Sand Management was applied to increase well production rates, are presented. Finally, ideas on how to apply sand management and hybrid completions in challenging environments such as HPHT fields, marginal fields and complex structures are discussed.