Abstract

Automation is one of the trending terminologies in the field of engineering to achieve various sensors and actuators such as the hydraulic system. Smart fluid is also one of the hot topics for researchers to develop a type of actuator in many control systems since the fluid’s rheological characteristics can be controlled or tuned by the intensity of the external stimuli. In this work, a new smart fluid of magnetorheological (MR) fluid is proposed and its field-dependent rheological characteristics are experimentally identified. An MR fluid using the carrier fluid as the blend of three different fluids, namely silicon oil, honey, and organic oil is prepared. In addition, two types of natural oils are used, sunflower oil and cottonseed oil. The samples are prepared using the blend as the carrier fluid, electrolytic iron powder coated with guar gum as the dispersed phase, and oleic acid as an additive. The quantity of oleic acid is optimized for 30% by weight of electrolytic iron powder. Two samples based on sunflower and cottonseed oil are synthesized and characterized for shear viscosity and shear stress with respect to shear rate subjected to a variable magnetic field. The blend-based MR fluid shows about 10% improvement over the sedimentation rate of silicon oil-based MR fluid as compared to that to conventional MR fluid. The cottonseed oil blend-based MR fluid performs better than sunflower-based fluid in terms of the viscosity and structure.

Highlights

  • Magnetorheological (MR) fluid is one of the kinds of smart fluids where the behavior of fluid can be shifted from Newtonian fluid to a semi-solid material (Bingham fluids) by being subjected to a magnetic field

  • Sarkar and Hirani [1] carried out a study to enhance the dispersibility of the carbonyl iron (CI) particles suspended in the carrier fluid in order to bring down the sedimentation rate of magnetic particles in fluid

  • The results showed that the presence of guar gum enhances the thixotropy and sedimentation stability effectively

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Summary

Introduction

Magnetorheological (MR) fluid is one of the kinds of smart fluids where the behavior of fluid can be shifted from Newtonian fluid to a semi-solid material (Bingham fluids) by being subjected to a magnetic field. Sarkar and Hirani [1] carried out a study to enhance the dispersibility of the carbonyl iron (CI) particles suspended in the carrier fluid in order to bring down the sedimentation rate of magnetic particles in fluid. Kumar [8] studied the characterization of honey oil-based MR fluid for the brake applications, whereas the degradation and stability of the fluid were not critically identified. It showed that the use of silicon oil and honey together could promise better stability and resistance to degradation. The obtained MR fluid makes it a right candidate for various MR applications such as brake, clutches, damper, etc

Synthesis of MR Fluid
Required Properties
Lower Viscosity at Off-State
Higher Yield Stress at On-State
Presence of External Magnetic Field
Reduced in Use Thickening
Wider Temperature Range
Organic Oil Blends
Magnetic Particles
Additives
Manufacturing Process
Findings
Shear Stress versus Shear Rate

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