Abstract

A 6 mm thickness medium-Mn ultrahigh strength steel was friction stir welded (FSW) with various rotation speed at constant of welding speed in this study. The microstructural evolution and impact toughness of the stir zone were investigated in a systematic manner. The microstructural observation results suggested that the metastable austenite in base metal disappeared after FSW, and the stir zone of FSW samples contained various morphology of martensite (i.e., well tempered martensite, less tempered martensite and common martensite). The content of well tempered martensite and less tempered martensite in the stir zone was decreased with the increase of rotation speed, and the martensite blocks and prior austenite grain size were gradually coarsened. It is suggested that the plastic deformation and the small prior austenite grain size promoted the formation of well tempered martensite in the stir zone at low rotation speed. The well tempered martensite could effectively release the stress concentration by interfaces separation with other martensite of different morphology during impact test, which greatly benefited the impact toughness. Furthermore, the small martensite blocks could also improve the impact toughness. The impact toughness of the stir zone was decided by the martensite blocks size and the content of different morphology of martensite phase.

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