Abstract

Al-based metal matrix composites [MMCs] have been the research interest of a wide spectrum of material scientists throughout the world for some over two decades now. The present paper has chosen one alloy system namely the 7xxx series and from an extensive literature review concluded that since the beginning of the new millennium nothing note worthy has been added to the knowledge already gained in the last quarter of the last century except confirm the earlier findings that MMCs if properly fabricated by choosing the processing route and with appropriate size and volume fraction of dispersoids can improve most of the mechanical, corrosion and wear resistant properties of the base alloy. The author’s own research activities using this alloy system for making MMCs that include attempts to improve upon the properties by making composites, ageing and also secondary processing have been included. An attempt has been made to establish the stretch to which improvement is possible in the alloy system by making composites and trying all other routes known for meaningful improvement in properties. Further, the way forward for such particulate composites has been drawn to realise the material scientists’ dream of seeing such MMCs as engineering components. For this, the areas which now need research include mass production of composites, focus on its machining, joining, processing as also reduction in the size of dispersoids are some of the areas that have been identified and discussed in the paper.

Highlights

  • Material scientists and researchers in this area have been fulfilling the demand of the engineering sector in synthesizing materials to attain the demanded properties to enhance efficiency and cost savings in the manufacturing sector

  • A comparison in the properties attained by the different routes would help find the limit upto which the properties in this alloy system can be stretched

  • An alternate tempering known as T7 or RRA [Retrogression and Reageing] technique is used which is a two stage treatment after T6 tempering; the samples are retrogressed at 200°C for duration short enough to allow only dissolution of precipitates

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Summary

Introduction

Material scientists and researchers in this area have been fulfilling the demand of the engineering sector in synthesizing materials to attain the demanded properties to enhance efficiency and cost savings in the manufacturing sector In fulfilling this demand a certain trend has been followed, the materials presently been used is tried for improvement through known methods of alloy additions, heat treatment, grain modification and the like. A comparison in the properties attained by the different routes would help find the limit upto which the properties in this alloy system can be stretched Further research in this area after this would not have anything much to add and this type of an activity to be used as a tool for ‘stretching to the limit’ any system before they see the light of the day as an engineering component

Alloying Additions
Phase Diagram and Phase Precipitation
Ageing Behaviour
Properties of Alloys
Property Improvement through Mechanical Processing
AMMCs of the Series
Method of Formation
What Has Seldom Been Tried
Our Results
Making of Alloy and Composite
Microstructural Observations
Sliding Wear Behaviour and Worn Surface Studies
Achievements in a Nutshell
Full Text
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