Abstract

Microbial food spoilage is responsible for a considerable amount of waste and can cause food-borne diseases in humans, particularly in immunocompromised individuals and children. Therefore, preventing microbial food spoilage is a major concern for health authorities, regulators, consumers, and the food industry. However, the contamination of food products is difficult to control because there are several potential sources during production, processing, storage, distribution, and consumption, where microorganisms come in contact with the product. Here, we use high-throughput full-length 16S rRNA gene sequencing to provide insights into bacterial community structure throughout a pork-processing plant. Specifically, we investigated what proportion of bacteria on meat are presumptively not animal-associated and are therefore transferred during cutting via personnel, equipment, machines, or the slaughter environment. We then created a facility-specific transmission map of bacterial flow, which predicted previously unknown sources of bacterial contamination. This allowed us to pinpoint specific taxa to particular environmental sources and provide the facility with essential information for targeted disinfection. For example, Moraxella spp., a prominent meat spoilage organism, which was one of the most abundant amplicon sequence variants (ASVs) detected on the meat, was most likely transferred from the gloves of employees, a railing at the classification step, and the polishing tunnel whips. Our results suggest that high-throughput full-length 16S rRNA gene sequencing has great potential in food monitoring applications.

Highlights

  • Minimizing food loss and food waste are one of the major sustainable development goals of the United Nations

  • Total aerobic mesophilic counts along the slaughter line ranged from 4.14 × 103 colony forming units (CFU)/cm[2] after singeing to 5.21 × 106 CFU/cm[2] at sticking

  • The highest levels of bacteria in the environment were found at the whips of the polishing tunnel (2.19 × 107 CFU/cm2)

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Summary

Introduction

The food industry faces major and continuing challenges in trying to lower the extent to which food products become contaminated with pathogenic or spoilage bacteria during primary processing. This is especially true for animal-derived products like poultry, eggs, milk, and pork, which are main vehicles of food-borne diseases[4]. Our approach was to investigate the abundances as well as the types of microorganisms present at different stages along the meat-processing chain and explore the possible sites of microbial transmission in a slaughterhouse to effectively reduce the risk of cross-contamination. This study primarily aids to optimize slaughter processes to systematically avoid contamination of microbes throughout meat processing, Published in partnership with Nanyang Technological University

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