Abstract

A cell-in-droplet encapsulation using Dean flow in a spiral microfluidic device was applied to separate microalgae. In recent years, researchers have been interested in separating micro particles using microfluidic chips because of its great advantages in relation to various applications such as in biotechnology, medical examination, and cell studies. The main disadvantage of these microfluidic chips is particle clogging that decreases the separation yield, which then creates difficulties during the investigation of the particles. The microfluidic chip that is introduced in this work is a combination of two distinct designs—a spiral microchannel design to separate microalgae of various sizes, and a microdroplet generation design for cell encapsulation. The yield of the separation is enhanced through the concept of dominant forces (Dean drag force and lift force) in a spiral microchannel design, together with a design of the microdroplet generation that narrows the volume to facilitate cell observation. We report the development of cells, particle separation, and microdroplet generation. Using the spiral microchannel design can solve the clogging problem by distributing the microalgae evenly for the microdroplet generation section. A spiral microfluidics design was used as a separator for the different sized particles and a microdroplets generation design was used to encapsulate the separated particles. As for the design for the microdroplets generation section, a 3-way microchannel was designed. In this research, two kinds of microalgae have been used: the smaller one is chlorella vulgaris and the bigger one is cosmarium. Because of all of these benefits, this device might be an alternative for cell applications using droplet-based platforms. With a different channel height design, the separation efficiency for Chlorella vulgaris is about 75–80% and for Cosmarium is about 60–72%.

Highlights

  • The separation of microparticles and filtration based on size are essential for many applications in diverse fields, including medical examinations, environmental or biochemical applications, or even cell studies [1]

  • We introduce a simple approach for the continuous passive separation of microparticles in microchannels using size-dependent inertial migration, i.e., centrifugally based

  • For the new design of the microfluidic channels, ANSYS simulations were undertaken to ensure that the pairs of flow rates from oil and the medium are suitable for microdroplet generation

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Summary

Introduction

The separation of microparticles and filtration based on size are essential for many applications in diverse fields, including medical examinations, environmental or biochemical applications, or even cell studies [1]. Different methods for the separation of cells or particles have been developed, removing the microparticles from solutions such as membrane filter [3]. As cells become lodged in the microscale constrictions during the separating process, the overall hydrodynamic resistance of the filter changes and diminishes the effect of the applied pressure gradient [4]. Because of this clogging problem, several membrane-less separation techniques have been introduced, for example sedimentation [5], field-flow fractionation [6], hydrodynamic chromatography [7], pinched-flow fractionation [8], electrophoresis [9, Inventions 2018, 3, 40; doi:10.3390/inventions3030040 www.mdpi.com/journal/inventions

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