The semi-analytic solution to the magnetic field of frequency-band-selecting eddy current testing for local corrosion flaw in large diameter pipeline.

Abstract

Local corrosion flaws (LCFs) widely exist in large diameter pipelines (LDPs) (e.g. steam, oil/gas pipeline) due to flow-accelerated corrosion, environmental corrosion, and material aging. Frequency-band-selecting eddy current testing (FBS-ECT), as an improved eddy current technique (ECT), has rich harmonic components in exciting signals as a pulsed eddy current technique (PECT), as well as more effective utilization of electromagnetic energy by selecting a frequency band. It is expected that FBS-ECT has promising applications in detecting and evaluating the LCFs in LDP. Therefore, a solution to the magnetic field of FBS-ECT for LCF detection in LDP is of great concern to reveal the features of the FBS-ECT signal and the parameters of the LCF. Extending our previous work, the semi-analytic expression of the magnetic flux density for FBS-ECT in regions 1 and 2 (where the magnetic sensor is located) is deduced according to the superposition principle and TREE, the computation accuracy is validated by numerical simulation; next, a semi-analytic solution to the magnetic field of FBS-ECT for LCF in LDP is proposed; then, the sampling distance in FBS-ECT is optimized by considering the magnitude of △Bz and the sensitivity of △Bz with the LCF depth; finally, a case study is carried out to verify the optimal strategy and find the mapping relationship between the radius/depth and the FBS-ECT signal. The proposed semi-analytic solution for the magnetic field of FBS-ECT is not only helpful to understand the theoretical relationship of the magnetic field and LCFs with higher computation efficiency but also lays a theoretical foundation to promote FBS-ECT to apply in the characterization of other flaws in metal components.