Abstract

Hydrogen has been postulated to affect fatigue crack growth rates (FCGRs) in Type 304/304L stainless steel during exposure to high purity water (HPW) environments at elevated temperature. To assess this mechanism, FCGR testing was performed at elevated temperature (260°C) in air and pressurized hydrogen gas. Initial results indicate the measured FCGRs in hydrogen are up to 8x lower than those measured in air under comparable fatigue loading conditions. Post-test evaluation of compact tension specimens indicates crack mouth opening displacements and fracture surface morphologies generated in hydrogen that are consistent with those generated in HPW environments. Observations of crack tip blunting suggest the reduced FCGRs in elevated temperature hydrogen occur due to a decrease in the effective ΔK. Finite element plasticity modeling, using a hydrogen-dependent nonlinear kinematic hardening approach, supports the hypothesis that crack tip blunting and retarded FCGRs are due to a hydrogen-based change in cyclic behavior (e.g. cyclic creep) occurring ahead of the fatigue crack tip.

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