The revival of electron beam irradiation curing of epoxy resin—materials characterization and supportive cure studies

Abstract

AbstractPolymeric composite manufacturing is a large, rapidly growing and energy consuming industry, where there is an obvious and compelling need for innovative curing technologies conforming to energy efficiency and environmental protection trends. This has led to many research efforts to consider, or in some cases re‐consider, irradiation curing of polymer composites. However, there is still a stifling lack of knowledge of the fundamental mechanisms to obtain homogeneity in the irradiation curing of composites. The key issue of the irradiation curing process, i.e. homogeneous curing affected by electron beam dose and initiator concentration for an epoxy resin is the focus of this paper. The temperature profiles, microstructure, curing degree gradient, and thermomechanical properties of electron beam‐ irradiated epoxy resin were profiled and analyzed, and the results indicated that curing degree in the epoxy resin showed a relatively steady region and an accelerated decrease along the depth direction. It is revealed that there existed an optimal range of concentration of the initiator for irradiation curing of an epoxy resin system. The inhomogeneity in the irradiation‐induced crosslinking structure could be abated by adopting the properly applied irradiation energy and the matching between the irradiation dose and the concentration of the initiator. It can be deduced that for most of the composite products with large thickness, layer upon layer irradiation or irradiation from two sides could be more efficient to obtain a homogeneous crosslinking structure. Copyright © 2009 John Wiley & Sons, Ltd.