The rates of desulfurization of liquid iron by solid CaO and CaO-saturated liquid iron oxide at 1600‡c

Abstract

The rates of desulfurization of Fe-O-S melts by CaO crucibles and by CaO-saturated liquid iron oxide have been measured at 1600 ‡C. It was found that irons containing 1.62 wt pct and 0.64 wt pct sulfur and 0.070 wt pct oxygen are desulfurized by a reaction with the containing CaO crucible which does not involve the formation of a CaS product layer. The rate of desulfurization reaction is controlled by diffusion of sulfur in the iron melt, and a value of 6.7 ±1.7 × 10-5 cm2 per second was obtained for the diffusion coefficient of sulfur in liquid iron. Iron containing 0.088 wt pct sulfur and 0.070 wt pct oxygen is not desulfurized by solid CaO. The rate of desulfurization of liquid iron containing 0.088 wt pct sulfur and 0.070 wt pct oxygen by CaO-saturated liquid iron oxide is significantly greater than that calculated on the assumption of diffusion control in the metal phase, and evidence is presented in support of speculation that the reaction rate is enhanced by Marangoni turbulence at the slag-metal interface. The addition of 4 wt pct CaF2 to the CaO-saturated liquid iron oxide has no influence on the rate of desulfurization of the melt.