Abstract

BackgroundFamous Chinese strong-flavored liquor (CSFL) is brewed by microbial consortia in a special fermentation pit (FT). However, the fermentation process was not fully understood owing to the complicate community structure and metabolism. In this study, the process-related dynamics of microbial communities and main flavor compounds during the 70-day fermentation process were investigated in a simulated fermentation system.ResultsA three-phase model was proposed to characterize the process of the CSFL fermentation. (i) In the early fermentation period (1–23 days), glucose was produced from macromolecular carbohydrates (e.g., starch). The prokaryotic diversity decreased significantly. The Lactobacillaceae gradually predominated in the prokaryotic community. In contrast, the eukaryotic diversity rose remarkably in this stage. Thermoascus, Aspergillus, Rhizopus and unidentified Saccharomycetales were dominant eukaryotic members. (ii) In the middle fermentation period (23–48 days), glucose concentration decreased while lactate acid and ethanol increased significantly. Prokaryotic community was almost dominated by the Lactobacillus, while eukaryotic community was mainly comprised of Thermoascus, Emericella and Aspergillus. (iii) In the later fermentation period (48–70 days), the concentrations of ethyl esters, especially ethyl caproate, increased remarkably.ConclusionsThe CSFL fermentation could undergo three stages: saccharification, glycolysis and esterification. Saccharomycetales, Monascus, and Rhizopus were positively correlated to glucose concentration (P < 0.05), highlighting their important roles in the starch saccharification. The Lactobacillaceae, Bacilli, Botryotinia, Aspergillus, unidentified Pleosporales and Capnodiales contributed to the glycolysis and esterification, because they were positively correlated to most organic acids and ethyl esters (P < 0.05). Additionally, four genera, including Emericella, Suillus, Mortierella and Botryotinia, that likely played key roles in fermentation, were observed firstly. This study observed comprehensive dynamics of microbial communities during the CSFL fermentation, and it further revealed the correlations between some crucial microorganisms and flavoring chemicals (FCs). The results from this study help to design effective strategies to manipulate microbial consortia for fermentation process optimization in the CSFL brew practice.

Highlights

  • Famous Chinese strong-flavored liquor (CSFL) is brewed by microbial consortia in a special fermentation pit (FT)

  • The CSFL is produced by the Chinese classic solid-state fermentation, which involves a spontaneous process with simultaneous saccharification and fermentation [2]

  • We investigated the process-related dynamic of microbial communities and metabolites during different fermentation stages (1, 10, 23, 34, 48, 59, and 70 days) using MiSeq-sequencing targeting 16S rRNA and ITS genes, respectively, and identify the correlations between key microbial taxa and the flavoring compounds of the CSFL

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Summary

Introduction

Famous Chinese strong-flavored liquor (CSFL) is brewed by microbial consortia in a special fermentation pit (FT). The procedure details include mixing pre-culture starter (Daqu) [3] and pulverizing grains (e.g., sorghum, corn, wheat and rice) [4], filling the mixture into the fermentation pit (FT, hereafter, unless otherwise indicated) under the ground and sealing it with mud (Additional file 1: Figure S1). After fermenting for 60–70 days, the fermented grains ( called Zaopei) are taken out from the FT and are mixed a number of fresh pulverizing grains,and are distilled to gain the CSFL. Microbes produce various flavoring compounds, such as lactic acid, butyric acid, caproic acid, and ethyl caproate [10,11,12]. Caproic acid and ethyl caproate are defining flavoring substances that determines the quality of the CSFL to a large degree [1]

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